RSP System 2.0

Better. Quicker. More reliable. The next generation of RSP System which has proved successful worldwide.

Creasing, cutting, kiss cutting and perforating – all without the need for an extra machine or additional personnel and without requiring time-consuming processing. Experienced application engineers will give rapid, practical and hands-on training in the use of the RSP System 2.0.

Our RSP System 2.0 can be used for a wide variety of applications including folders and perforations, kiss cutting and challenging creasing tasks.

The RSP System 2.0 is the economical and fast alternative to the classic converting of your products and offers you the following advantages in addition:

  • Reusable and archivable grid sheet
  • Reusable and archivable RSP direct fit flexible die
  • High quality due to the possibility of register adjustment
  • Fast change in the machine in case of successional printing jobs

The following improvements were implemented in the RSP System 2.0 with the patented new hinge:

  • Reduction in the number of expendable parts
  • Optimized makeready time when using RSP System 2.0
  • As the grid sheet the RSP direct fit flexible dies can also be mounted right on the base plate 2.0

RSP System 2.0 is available for the following sheetfed offset presses:

  • HEIDELBERG
  • KOMORI
  • manroland
  • König & Bauer (KBA)

Online checklist for ordering PDF checklist

Details

basic system
1 RSP base plate 2.0
1 RSP grid sheet
4 RSP protective impression cylinder jackets*
2 RSP protective impression cylinder jacket strips
1 pair safety gloves
1 torque screwdriver Tx20 1.2 Nm
1 side cutter
1 pack supporting foam
1 pack RSP perforating rules 16 tpi
1 roll adhesive tape
2 reels self-adhesive makeready CITO TAPE
1 operating manual, booklet
1 system case
1 RSP protective impression cylinder jacket lifter
1 RSP safety sign
1 sample RSP flexible die
1 sample RSP direct fit flexible die
1 RSP hinge unlocking tool
1 RSP torque wrench incl. extension 250 mm & 17 mm socket

Accessories can vary with some systems

* from size 70/100: 4 half-format plus 2 full-format RSP protective impression cylinder jackets

RSP System 2.0 HEIDELBERG

* RSP System 2.0 available for DryStarCoating
** Special solution for this coating unit
Printing machinesPrinting unitCoating unit
HEIDELBERG GTO 46x 
HEIDELBERG GTO 52x 
HEIDELBERG SM 52 / SX 52xx* / x**
HEIDELBERG MOx 
HEIDELBERG SO 74 / SM 72 / SORMx 
HEIDELBERG SM 74 / SX 74xx
HEIDELBERG CD 74 / XL 75 / CX 75xx**
HEIDELBERG SM 102 / SX 102xx
HEIDELBERG CD 102 / CX 102xx
HEIDELBERG XL 105 / XL 106xx**

RSP System 2.0 KOMORI

Printing machinesPrinting unitCoating unit
KOMORI Lithrone G40x 
KOMORI Lithrone S40x 
KOMORI Lithrone 40x 

RSP System 2.0 König & Bauer (KBA)

Printing machinesPrinting unitCoating unit
KBA Rapida 105, 730 mm printing lengthxx
KBA Rapida 106, 730 mm printing lengthxx

RSP System 2.0 manroland

Printing machinesPrinting unitCoating unit
manroland 500x 
manroland 700x 

Further machine types available on demand.

Our RSP 2.0 systems were developed for the respective manufacturers' standard machines. We would be happy to check if it is possible to offer you a custom-format solution for your machine.

Contact

Technical Infos

The grid sheet to be used with the RSP System is fixed to the base plate on the printing press. Previously, a three-part system was used on the front and rear edge of the base plate.

That system has now been replaced by a two-part locking hinge. The bolts needed for fastening the yellow locking bar are no longer required at all, as the new system operates by means of a hinge developed by us specifically for this purpose.

The previous black bolts on the base plate have been replaced by locking hooks, the previous grid sheet bar fastening has been replaced by a newly-designed flat head bolt, and the fixing bar segment has been replaced by the hinge counterpart.

This enables better utilisation of the limited space available on the printing press and reduces the height of the base plate by 30 % in this area, providing significant handling improvement and therefore better ease of use.

The major innovation is the facility to also fix a flexible die directly onto the locking hinge, in addition to the RSP grid sheet.

The RSP direct fit flexible die guarantees best reproducibility of shapes with a maximum level of accuracy.


NOTE

RSP with sheetfed offset printing machines with perfector

It is not possible to use RSP in factories equipped with machines using a Teflon or silicone coating on the impression cylinder. In case of replacement by the respective uncoated alternative of the machine manufacturer use is possible.

RSP with HEIDELBERG sheetfed offset printing machines with perfector


HEIDELBERG PerfectJackets

Use of our RSP on machines equipped with HEIDELBERG PerfectJackets on the impression cylinder is not possible as our protective impression cylinder jackets do not stick on that surface.


HEIDELBERG Mark3 jackets

But RSP can be used if the Perfect Jackets are replaced by HEIDELBERG Mark 3 jackets. These HEIDELBERG Mark 3 jackets are available for all presses with perfecting unit.

RSP with manroland sheetfed offset printing machines with perfector

On machines equipped with OptiPrint Jackets on the impression cylinder use of RSP in the units equipped with these jackets is not possible as our protective impression cylinder jackets do not stick on that surface.

RSP with KBA sheetfed offset printing machines with perfector

Protective impression cylinder jackets with special adhesive tape for silicone jackets are to be used
for machines with silicone jackets on the impression cylinder.

Customer Testimonials NEW

RSP System 2.0 – Getting the most out of our KBA Rapida 106!

RSP System 2.0 – KBA Rapida 106 WEISS-Druck GmbH & Co. KG

Company: WEISS-Druck GmbH & Co. KG
Created by: Guido Jansen, Printing Department Manager,

When we heard that the RSP System 2.0 was now available for the coater of the KBA Rapida 106, we ordered the system immediately.

Having the RSP System 2.0 in the coater has made us much quicker and more flexible. It allows us to easily switch between a coating and perforating job. We were able to convert the coater in just a few steps.

In addition to flexibility and speed, the top quality of perforation, it provides at such a high volume and machine speed, also impressed us. RSP helps us to produce absolutely economically. That means we can offer our customers optimal service: excellent quality, and the shortest possible delivery times.

KBA Rapida 106 | RSP Inline Finishing Products for printing machines König & Bauer (KBA)


Company: pacemdruck oHG
Issued by: Michael Meistrik, Managing Director
Customer Testimonial: RSP System 2.0 on an SM 52


Company: BasseDruck
Issued by: Dorothee Nienhaus (Dipl. Ing. (BSc) Printing Technology)
Customer Testimonial: RSP System 2.0 on an SM 102

RSP System 2.0 SM 52 Printing Unit

Download


Download PDF

Checklist for ordering
english

Also available as an online form